What Happens on the Farm During the Fall Season?

After we have finished harvest, planting new crops, spraying, and irrigation, there is one last set of field work that has to be completed before we can officially say we are done with tractor work for the year. Every 4-5 years we tear out grass seed fields and prep them to be planted the following winter/spring into grain. There are three different processes we use to tear out grass fields on our farm, which are: rototilling, plowing and subsoiling. Keep reading below to learn a little more about each process and why we do it. 

Rototilling

Before rototilling can happen, the fields are first irrigated well to make the dead grass come back green and new from the previous harvest. Once they come back in, they are sprayed to kill off the grass. Once the fields have died, a tractor pulls an implement behind it that is called a rototiller. The rototiller goes into the ground and chops the grass up into chunks. The tractor reaches a maximum speed of around 1.5 mph and the rototiller is less than 10 feet across…with the tractor and driver putting in long, full days, a 40 acre field can take several days to complete. Once the field is finished, sometimes we opt to rototill it a second time, overlapping the passes, to really break up the ground. When rototilling is complete, the fields rest for a couple weeks before they are plowed to let the grass die off more and to let any remaining grass sprout. 

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Plowing

After the field has rested, plowing begins. The plow essentially takes everything that is on top of the soil and flips and turns it back into the ground. Another way to think of this is like you are folding/incorporating something into a batter when you are baking. The plow digs into the ground, leaving a ditch as it makes each pass. the driver carefully drives in the trench from the last pass to make sure the paths overlap and nothing has been missed. The trench is only about 15 inches deep, which is about the depth the plow is going into the ground. The plow our farm uses is a fairly narrow farming implement so with each pass, not a lot is gained. Fortunately, the driver can go around 6 mph, as compared to the 1.5 mph you drive while rototilling. Once plowing is finished, subsoiling can immediately begin. 

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Subsoiling

Lastly, the fields are subsoiled. The tractor pulls an implement behind it with long shanks that dig into the soil and break up the clumps from rototilling and plowing. This creates a looser soil that is easier to work and also absorbs water more easily. Although the shanks look large and long, they only go into the ground about 18 inches, which is still deep for our soil. Our farm does not implement no till practices mainly for the reason that our soils are so shallow as compared to elsewhere. In the majority of our fields, you can only go approximately two feet deep before hitting a hard, rocky layer. If we did not rototill, plow and subsoil our fields every 4-5 years, the ground and soil would become very compact and not absorb water as easily. You could compare it to a board of wood trying to absorb water as compared to a sponge absorbing water. 

Today we are making our final passes with the subsoiler and then will be ready to slow it down for the rest of the year, taking some needed rest and relaxation time before grain planting begins!

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Featured Employee- Sally Klann

Sally Klann is the Good Malt Advocate for Mecca Grade Estate Malt and also November's Featured Employee. Take a few minutes to get to know Sally and of course, if you would like to know more or just want to say hi, feel free to reach out at: sally@meccagrade.com

Thank you for all all that you do Sally and for keeping all of the Klann boys in line!

Name/Nickname: Sally Klann 


Age: 32


Quick Background: I grew up over in Elkton Oregon, where I had 4-H and FFA projects and where I also met Seth. After high school graduation I went to beauty school and became a hairstylist and esthetician, working in different salons and spas in the Umpqua/Southern Oregon area. I moved to Madras after Seth and I were reintroduced and had been dating. Seth and I got married in February 2011 and have been married for 7 wonderful years.  We have 3 boys Jet(7) Silas (6) and Cash (4), 2 dogs (an anxious Border Collie Inga and a laid back Bernese Mountain Dog, Skye) and 3 cats (Suzy, Princess Sassy and Batman).   


Job Description:  My main goal is to change people's minds about malt and help educate them on why they need/should be using Mecca Grade Estate Malt. I make and deliver sample boxes to potential customers, deliver malt to current customers, attend brewing and malt events and do a lot of different tasks around the malt house!


Favorite Thing About Mecca Grade or the Farm:  I love that 7 years ago, the same year Seth and I were married, we were able to buy back his family's original homestead, raise our family there and then build the malthouse right in our back yard. 


Freetime Hobbies: Homebrewing and playing board games with the family. 


Favorite Beer or Spirit: This time of year I love hot apple cider with spiced rum.  


What Would be Your Last Supper Meal? Chef Seth Klann’s Steak Alfredo!

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Technique

Our Mechanical Floor-Malter is a continuously moving circuit of grain inside a closed system. The Malter is not a giant Saladin box or another deep-loaded drum, but a one-of-a-kind machine dreamt up by Seth and Brad Klann. Each step of the malting process takes place within this system, which makes our machine a "uni-malter." Our Floor Malters are the largest uni-malters operating in the world.

Discover Our History (Part 3)

Brad Klann \klon\, the current owner of Brad Klann Farms, started working with his parents Harold (son of Ellen and Fred) and Imogene Klann on the 360 acres his father had been farming since coming home from the service. In 1976, they replaced most of their flood-irrigated ground with two center pivots and two wheel lines. The pivots were two of the first used in Central Oregon. To supply them with water, a large pond was built to store and capture water from neighboring farms' flood fields. Water-use efficiency and conservation remain key components of the Klanns' farm.

Brad and Seth Klann, Owners of Mecca Grade Estate Malt

Brad and Seth Klann, Owners of Mecca Grade Estate Malt

After marrying Debbie (the girl-next-door) in 1983, Brad started buying neighboring acreage and was farming up to 840 acres before their children Seth and Katie went off to college. 4-H and FFA are a large part of the family history: Harold, Brad, Seth, Katie and Sally (Seth's wife) were all members. Seth and Katie were both State FFA officers and both graduated from Oregon State University.

Over the years, the Klanns have raised many crops: potatoes, alfalfa hay, radish seed, peppermint for oil, Echinacea, St. John's wort, carrot seed, ryegrass and Kentucky bluegrass seed. Currently, they raise Kentucky bluegrass seed and use winter peas as a rotational crop. They also raise DNS wheat, 2-row spring barley, and spring rye for malting.

In 2011, Seth and Sally purchased the original Seth Luelling homestead that had been out of the family for over 60 years, and began farming as Mecca Grade Growers. Brad, Seth, and Travis (Katie's husband) are now farming 1080 irrigated acres utilizing mostly overhead pivot irrigation. The farm uses GPS guidance technology in its tractors, pivots, and spray applications.

Seven generations have grown up farming in the state of Oregon. Seth and Sally's sons Jet, Silas, and Cash, are currently the 8th generation of Oregon farmers.

Discover Our History (Part 2)

Seth Luelling standing in a field of barley. This field is still growing crops to this day.

Seth Luelling standing in a field of barley. This field is still growing crops to this day.

Henderson's grandson, named after Seth Luelling, moved from the Oregon City nursery in 1904 to establish a new farm north of Madras \mAd·riss\ as part of the Homestead Act. Seth's wife Cora and their children grubbed out sagebrush by hand, cleared fields of volcanic rock, and hauled water from a spring in wooden barrels in order to carve out their new home. Life was tough for Madras' first settlers, but the Luellings persevered, raising cattle, wheat, potatoes, and a family of six children. Ellen, one of Seth's daughters, married a local farm boy, Fred Klann.

Early homesteaders to Jefferson County ranched and practiced dry-land farming techniques, with wheat becoming the dominant agricultural commodity in the area by the early 1900s. Despite being one of the most successful dry-land farming areas in Central Oregon, local farmers began to experience a moisture shortage after 1925. Hit hard by the dry-spell, coupled with the arrival of the Great Depression, many farmers left. Those that remained realized that in order to prosper, they needed a reliable source of irrigation water.

Construction on the North Unit Project began on July 21, 1938, but was stalled due to the arrival of World War II.  The North Unit canal was completed in 1946 and water was delivered to 17,000 acres during 1946 and 1947. By the spring of 1949, all 50,000 acres were receiving water, quickly transforming the community into a mecca for specialty crops.

Read Part 3 of Our Family History